30 August 2026 to 3 September 2026
Europe/Berlin timezone

Energy-Efficient Ultra-Fast Spark Plasma Sintering of Binder Jetting 3D-Printed 316L Stainless Steel

1 Sept 2026, 16:40
20m
Room K5 (Eurogress Aachen)

Room K5

Eurogress Aachen

3. Oral presentation Flash Sintering Flash Sintering

Speaker

Elisa Torresani (San Diego State university)

Description

This work presents an energy-efficient and ultra-fast sintering strategy (EU-SPS) based on a pressure-less ultra-fast sintering (PLUFS) approach implemented within a spark plasma sintering (SPS) apparatus. The proposed method enables rapid densification of binder-jetted components without the need for a separate debinding step. By integrating the ultra-rapid thermal capabilities of ultra-fast sintering with targeted modifications to the conventional SPS configuration, EU-SPS is designed to process fragile binder-jetted parts while mitigating common metallurgical issues such as carbon contamination and residual δ-ferrite. Finite element method (FEM) modeling grounded in continuum sintering theory was employed to investigate densification kinetics and grain growth during EU-SPS. In addition, a linearized perturbation analysis based on continuum constitutive parameters was used to assess sintering instability and densification inhomogeneity arising from the high heating rates and large thermal gradients intrinsic to the process. Complementary metallurgical characterization was conducted to elucidate the mechanisms governing microstructural optimization in binder-jetted 316L stainless steel. Overall, this work establishes a viable pathway for the rapid post-processing of additively manufactured metals and supports the industrial adoption of binder jetting as a scalable and reliable manufacturing technology.

Professional Status of the Speaker Senior Scientist
Invitation letter for visa No
Interest in submitting a paper in a special issue of Journal of the European Ceramic Society (Elsevier)

Author

Dr Runjian Jiang (San Diego State university)

Co-authors

Dr Thomas Grippi (San Diego State university) Elisa Torresani (San Diego State university) Prof. Eugene Olevsky (San Diego State university)

Presentation materials

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