31 August 2026 to 3 September 2026
Europe/Berlin timezone

Graph Neural Network Surrogate Modeling for Sintering Distortion Prediction in Metal Binder Jetting

Not scheduled
20m
3. Oral presentation Modelling and simulation of sintering at multiple scales Modelling and simulation of sintering at multiple scales

Speaker

Luca Juris (RWTH Aachen University - Digital Additive Production DAP)

Description

Metal Binder Jetting (BJT-MSt/M) offers high productivity, but sintering distortion limits dimensional accuracy and first time right production. High fidelity finite element (FEM) sintering simulations can predict distortion, yet their runtime restricts design space exploration and rapid design iterations. We present a graph neural network (GNN) surrogate that predicts sintering induced deformation directly from geometry, enabling fast solver-agnostic inference.
Parts are represented as attributed graphs built from mesh connectivity and local geometric descriptors. A message passing network maps the as printed state at step k to the next state k+1 and outputs node-wise displacement vectors. The model is trained on simulated BJT-MSt/M sintering trajectories and evaluated on unseen geometries. Results show close agreement between predicted and ground truth mean nodal displacement, including transient peaks, with small absolute errors in the mean displacement signal. Inference is orders of magnitude faster than FEM, enabling near real time distortion estimation and supporting iterative compensation loops.
This framework provides a scalable path toward geometry aware, data driven sintering distortion prediction and motivates future work.

Figure 1: One-step prediction (*k* → *k+1*) of mean nodal displacement and mean displacement error (prediction minus reference) for a representative MBJ sintering trajectory.

Professional Status of the Speaker Doctoral or Master Student
Invitation letter for visa No
Interest in submitting a paper in a special issue of Advanced Engineering Materials (Wiley)

Author

Luca Juris (RWTH Aachen University - Digital Additive Production DAP)

Co-authors

Mr Tanmoy Haldar (RWTH Aachen University) Mr Gustavo Melo (RWTH Aachen University - Digital Additive Production DAP) Prof. Johannes Henrich Schleifenbaum (RWTH Aachen University - Digital Additive Production DAP)

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