30 August 2026 to 3 September 2026
Europe/Berlin timezone

Expanding the Limits of Flash Sintering Through a Contactless, Plasma Based Approach

3 Sept 2026, 09:01
29m
Brüssel Saal (Eurogress Aachen)

Brüssel Saal

Eurogress Aachen

2. Invited speaker (by invitation only) Flash Sintering Flash Sintering

Speaker

Dr Zhao Zhang (Lucideon M+P)

Description

Flash sintering enables rapid ceramic densification at reduced furnace temperatures, but its use is limited by electrode degradation and scaling constraints. We present a contactless flash sintering (CFS) platform that replaces physical electrode with a plasma based charge transfer mechanism integrated with real time electrical control and robotic rastering. Tape cast coatings of 8YSZ, Y₂Si₂O₇, Al₂O₃, and ZrB₂ were selected to span a wide range of electrical and thermal properties. YSZ coatings show rapid densification and uniform microstructures under CFS. Y₂Si₂O₇ also densifies but develops cracks and isolated voids after full consolidation, potentially related to volatilization of silica rich phases; this mechanism remains under investigation. Al₂O₃ shows very limited flash induced densification under comparable conditions. An inert atmosphere configuration enables CFS of oxidation sensitive ceramics, and preliminary ZrB₂ flash sintering behavior will be presented. These results clarify material dependent responses in contactless flash sintering and support its extension to diverse ceramic systems.

Professional Status of the Speaker Senior Scientist
Invitation letter for visa No
Interest in submitting a paper in a special issue of Journal of the European Ceramic Society (Elsevier)

Author

Dr Zhao Zhang (Lucideon M+P)

Co-authors

Mr Andrew Kupferberg (Lucideon M+P) Dr Carolyn Grimley (Lucideon M+P) Dr Christopher Green (Lucideon) Dr John McGarrahan (Lucideon M+P)

Presentation materials

There are no materials yet.