30 August 2026 to 3 September 2026
Europe/Berlin timezone

Double-Cycle Spark Plasma Sintering of percolating refractory metal–ceramic composites for electrified high-temperature processing

31 Aug 2026, 15:21
20m
Brüssel Saal (Eurogress Aachen)

Brüssel Saal

Eurogress Aachen

3. Oral presentation Field assisted sintering technology/Spark Plasma Sintering FAST/SPS Field assisted sintering technology/Spark Plasma Sintering FAST/SPS

Speaker

Mr Gregory Kallien (Institute for Applied Materials (KWT)- Karlsruhe Institute of Technology)

Description

The electrification of high-temperature industrial processes necessitates the development of a new class of materials that simultaneously withstand extreme environments and exhibit sufficient electrical conductivity. Composites combining refractory metals such as niobium and tantalum with the well-established alumina represent a promising approach to meet these requirements.
By systematic variation of particle size distributions, sintering parameters, and phase contents, key characteristics such as electrical conductivity, mechanical strength, and thermal stability can be adjusted while simultaneously reducing the percolation threshold of the metallic phase. Dense ceramic matrices containing finely distributed, percolating metallic networks can be produced, providing electrical heating capability together with the inherent high-temperature stability of a refractory composite.
A hierarchical composite architecture is realized by crushing the dense primary composite into granules, generating two-phase interpenetrating particles that are subsequently consolidated in a second SPS step. This processing route yields microscopically dense granules embedded in a macroscopically porous framework with reduced shrinkage, enabling additional control over thermomechanical properties while maintaining a conductive material system.
The presented processing strategy demonstrates a versatile pathway toward electrically heatable composites for next-generation high-temperature applications.

Professional Status of the Speaker Doctoral or Master Student
Invitation letter for visa No
Interest in submitting a paper in a special issue of Advanced Engineering Materials (Wiley)

Author

Mr Gregory Kallien (Institute for Applied Materials (KWT)- Karlsruhe Institute of Technology)

Co-authors

Dr Susanne Wagner (Institute for Applied Materials (KWT)- Karlsruhe Institute of Technology) Prof. Günter Schell (Institute for Applied Materials - Karlsruhe Institute of Technology)

Presentation materials

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