31 August 2026 to 3 September 2026
Europe/Berlin timezone

Reactive ultra-fast high temperature sintering of oxide electrolytes for all-solid-state batteries

Not scheduled
20m
3. Oral presentation Ultra-fast High Temperature Sintering UHS Ultra-fast High Temperature Sintering UHS

Speaker

Habib Ullah (Institute of Energy Materials and Devices, Material Synthesis and Processing (IMD-2), Forschungszentrum Jülich)

Description

Ultra-fast high temperature sintering (UHS) has recently emerged as a promising approach for the densification of ceramic materials, offering significantly reduced processing times and energy consumption as compared to conventional sintering routes. In this work, reactive UHS of oxide solid electrolytes is investigated, with particular focus on Al and Ta-doped $Li_7La_3Zr_2O_{12}$ (LLZO).
Reactive UHS is performed on the pelletized mixed oxide precursor powder uniaxially pressed at 240 MPa. For UHS, currents are applied in the range of 13-19 A using a homemade UHS setup. Special attention is given to the influence of current, heating rate, and dwell time on the phase formation, microstructure and ionic conductivity. A clear increase in relative density with increasing current is observed with values up to ~98%. X-ray diffraction confirms the formation of cubic LLZO phase with samples exhibiting ionic conductivities up to $0.5\ \text{mS cm}^{-1}$ at room temperature. Like conventional sintering routes, a tradeoff is observed. Low currents lead to incomplete reactions, while higher currents promote lithium volatilization and secondary phases. Overall, the results demonstrate that reactive UHS enables rapid synthesis (in 30 s) of cubic LLZO while simultaneously highlighting need for improved process control to enhance reproducibility and mitigate lithium loss. Future work includes reactive sintering of thin LLZO tapes as well as the simultaneous sintering of multiple samples.

Professional Status of the Speaker Doctoral or Master Student
Invitation letter for visa No
Interest in submitting a paper in a special issue of Advanced Engineering Materials (Wiley)

Author

Habib Ullah (Institute of Energy Materials and Devices, Material Synthesis and Processing (IMD-2), Forschungszentrum Jülich)

Co-authors

Dr Luca Balice (Institute of Energy Materials and Devices, Material Synthesis and Processing (IMD-2), Forschungszentrum Jülich) Dr Tobias Lammert (Institute of Energy Materials and Devices, Material Synthesis and Processing (IMD-2), Forschungszentrum Jülich) Dr Martin Finsterbusch (Institute of Energy Materials and Devices, Material Synthesis and Processing (IMD-2), Forschungszentrum Jülich) Dr Olivier Guillon (Institute of Energy Materials and Devices, Material Synthesis and Processing (IMD-2), Forschungszentrum Jülich. and Luxembourg Institute of Science and Technology (LIST), Esch-sur-Alzette, Luxembourg) Dr Martin Bram (Institute of Energy Materials and Devices, Material Synthesis and Processing (IMD-2), Forschungszentrum Jülich)

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