30 August 2026 to 3 September 2026
Europe/Berlin timezone

In-Situ Informed Data-Driven Modelling of Fast-Firing Liquid-Phase Sintering of Aluminosilicates

3 Sept 2026, 11:10
20m
Room K1 (Eurogress Aachen)

Room K1

Eurogress Aachen

3. Oral presentation In situ measurements and analysis of sintering In situ measurements and analysis of sintering

Speaker

Alejandro Lejtman Rotberg

Description

The evolution of microstructure, reaction kinetics, and thermal and mass transport is tightly coupled when designing industrial sintering programs. For aluminosilicate systems, used for white-tiles and structural ceramics, densification is highly sensitive to local heterogeneities and thermal phenomena near the onset of liquid-phase formation. Under fast-firing conditions, high heating rates and short dwell times prevent local thermal-equilibration, influencing liquid-phase flow, pore-network percolation and decomposition reactions. While macroscopic kiln simulations were performed, the microscale activation of densification mechanisms and their upscaling into constitutive models are insufficiently understood [1]. Recent in-situ studies provide valuable insights but remain descriptive [2]. This work presents a data-driven framework that derives densification models from quantifiable in-situ experiments. Micrographs acquired via high-temperature environmental SEM (ESEM) of α-Al₂O₃ and soda-lime-silica glass samples at fast firing conditions are analyzed using automated image-analysis to quantify neck growth, particle rearrangement pore closure and liquid formation. The extracted descriptors are correlated with mass spectrometry and DSC–TGA data and implemented in a Dyssol flowsheet-simulation [3] to upscale sintering densification kinetics into stage-resolved industrial kiln models.
[1] Alves et al., JACerS 2023 [2] Bigeard et al., Materialia [3] Skorych et al., SoftwareX 12

Professional Status of the Speaker Doctoral or Master Student
Invitation letter for visa No
Interest in submitting a paper in a special issue of Advanced Engineering Materials (Wiley)

Author

Alejandro Lejtman Rotberg

Co-authors

Mr Agenor de Noni (UFSC) Mr Christian Taraschewski (TUHH) Mr Dachamir Hotza (UFSC) Mr Gunnar Schaan (TUHH) Mr Martin Ritter (TUHH) Mr Sergio Yesid Gómez González (UFSC) Mr Stefan Heinrich (TUHH) Mr Vasyl Skorych (TUHH)

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