30 August 2026 to 3 September 2026
Europe/Berlin timezone

Manufacturing of monolithic heat shields using FAST/SPS and ACS technologies

2 Sept 2026, 09:50
20m
Brüssel Saal (Eurogress Aachen)

Brüssel Saal

Eurogress Aachen

3. Oral presentation Field assisted sintering technology/Spark Plasma Sintering FAST/SPS Field assisted sintering technology/Spark Plasma Sintering FAST/SPS

Speaker

Maria Wiśniewska (Łukasiewicz Research Network – Poznań Institute of Technology, 6 Ewarysta Estkowskiego St., 61-755 Poznań, Poland;)

Description

The study presents a technology enabling the fabrication of ZrO₂–CNT composites for heat shield applications using the FAST/SPS method. As key components of vehicles traveling outside the Earth's atmosphere, heat shields require materials that meet strict performance criteria, particularly those related to thermal properties. The proposed methodology enabled the production of a monolithic heat shield demonstrator using FAST/SPS technology.
Zirconium dioxide (ZrO₂) exhibits properties that make it suitable for a wide range of applications, while carbon nanotubes (CNTs) show significantly higher electrical conductivity. Their combination in the 3YSZ-10MWCNT composite makes the material well suited for FAST/SPS processing. Additionally, a protective coating deposited by ACS (aerosol cold spraying) was applied to prevent CNT oxidation. The approach allows the fabrication of monolithic heat shield structures, but scaling is restricted by the maximum sample diameter feasible in current FAST/SPS systems.

This research is part of a project that has received funding from the European Union Horizon 2020 research and innovation programme under grant agreement No. 814632. The research is a part of the Implementation Doctorate program of the Ministry of Education and Science, Poland implemented in the years 2020–2024 (grant number DWD/4/23/2020).

Professional Status of the Speaker Senior Scientist
Invitation letter for visa No
Interest in submitting a paper in a special issue of No interest

Author

Maria Wiśniewska (Łukasiewicz Research Network – Poznań Institute of Technology, 6 Ewarysta Estkowskiego St., 61-755 Poznań, Poland;)

Co-authors

Prof. Alexander Laptev (Łukasiewicz Research Network – Poznań Institute of Technology, 6 Ewarysta Estkowskiego St., 61-755 Poznań, Poland;) Dr Dariusz Garbiec (Łukasiewicz Research Network – Poznań Institute of Technology, 6 Ewarysta Estkowskiego St., 61-755 Poznań, Poland;) Mr Grzegorz Kubicki (Łukasiewicz Research Network – Poznań Institute of Technology, 6 Ewarysta Estkowskiego St., 61-755 Poznań, Poland;) Mr Luca Celotti (Azimut Space GmbH, 14 Carl-Scheele-St., Berlin, 12489, Germany) Dr Mateusz Marczewski (Łukasiewicz Research Network – Poznań Institute of Technology, 6 Ewarysta Estkowskiego St., 61-755 Poznań, Poland;) Prof. Mirosław Szybowicz (Faculty of Materials Engineering and Technical Physics, Poznan University of Technology, 24 Jana Pawla II St., Poznan, 61-138, Poland)

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