31 August 2026 to 3 September 2026
Europe/Berlin timezone

Upscaling production of SMART Material for Fusion Reactor using Field-Assisted Sintering

Not scheduled
20m
3. Oral presentation Microstructure evolution during sintering and Microstructure-property relationships Microstructure evolution during sintering and Microstructure-property relationships

Speaker

Jie Chen

Description

Self-passivating Metal Alloys with Reduced Thermo-oxidation (SMART) with a composition of W-11.4Cr-0.4Zr-0.6Y (in wt.%) are promising candidate materials for first wall applications in fusion reactors. Previous studies have demonstrated the oxidation resistance of SMART alloys at 1000 °C in humid air. However, these investigations were limited to small-scale specimens.
In this study, results on scaling up the SMART material to square-shaped ingots with dimensions of 10 × 10 × 0.5 cm are presented. It was found that increasing the sintering temperature from 1460 °C used at laboratory scale to 1550 °C was necessary to attain a relative density above 97%, comparable to that of smaller ingots. At the same time, residual porosity remained in the corner regions. The grain size changes across in the ingot, with an average size decreasing from 361 µm at the center to 103 μm toward the farthest corners along the diagonal. A single -phase W-Cr alloy was obtained within a central region of about 2 cm radius. Beyond this area the precipitation of the secondary Cr-rich phase occurred. Modelling of the sintering process revealed a temperature difference of up to 105 °C across the square ingot after 10 minutes holding at 1550 °C, a significant contributor to the observed microstructural gradient. Moreover, oxidation tests were performed on samples from different regions of the ingots and the fabrication of hexagonal ingots with a corner-to-corner distance of 10 cm was also explored.

Professional Status of the Speaker Postdoc
Invitation letter for visa No
Interest in submitting a paper in a special issue of No interest

Author

Jie Chen

Co-authors

Mr Yuanbin Deng (RWTH Aachen University, Institute for Materials Applications in Mechanical Engineering, Augustinerbach 4, 52062, Aachen, Germany; Institute of Applied Powder Metallurgy and Ceramics (IAPK) at RWTH Aachen e. V., Augustinerbach 4, 52062, Aachen, Germany.) Ms Ute Wilkinson (Dr. Fritsch Sondermaschinen GmbH, Dieselstr. 8, 70736 Fellbach, Germany.) Dr Andrey Litnovsky (Forschungszentrum Jülich GmbH, Institute of Fusion Energy and Nuclear Waste Management, Plasma Physics (IFN-1), D-52425 Jülich, Germany.) Mr Uwe Funk (Dr. Fritsch Sondermaschinen GmbH, Dieselstr. 8, 70736 Fellbach, Germany.) Prof. Martin Bram (Forschungszentrum Jülich GmbH, Institute of Energy Materials and Device, Material Synthesis and Processing (IMD-2), D-52425 Jülich, Germany.) Dr Jan Willem Coenen (Forschungszentrum Jülich GmbH, Institute of Fusion Energy and Nuclear Waste Management, Plasma Physics (IFN-1), D-52425 Jülich, Germany.) Prof. Christian Linsmeier (Forschungszentrum Jülich GmbH, Institute of Fusion Energy and Nuclear Waste Management, Plasma Physics (IFN-1), D-52425 Jülich, Germany.)

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