30 August 2026 to 3 September 2026
Europe/Berlin timezone

Fully coupled Discrete Element Model for integrated Thermal-Electrical-Mechanical Phenomena in Spark Plasma Sintering

1 Sept 2026, 14:50
20m
Brüssel Saal (Eurogress Aachen)

Brüssel Saal

Eurogress Aachen

3. Oral presentation Field assisted sintering technology/Spark Plasma Sintering FAST/SPS Field assisted sintering technology/Spark Plasma Sintering FAST/SPS

Speaker

Jerzy Rojek (Institute of Fundamental Technological Research, Polish Academy of Sciences)

Description

Spark Plasma Sintering (SPS) is an advanced manufacturing technique that leverages electric current and uniaxial pressure to achieve rapid consolidation of powder materials. The efficiency of SPS stems from intrinsic multiphysics coupling, where electrical, thermal, and mechanical phenomena are dynamically interdependent. However, this also makes the system complex to understand and model, particularly at microscopic level.

This work presents a novel, fully coupled microscopic thermal-electrical-mechanical model within the Discrete Element Method (DEM) framework. The model explicitly represents individual powder particles as discrete elements, enabling direct simulation of microstructural evolution. It integrates validated sub-models including thermal and electrical model for conduction and effective properties and mechanical model for viscoelastic deformation and densification. The coupled model incorporates Joule heat generation from current distribution, temperature dependent sintering kinetics and material properties and densification dependent effective electrical and thermal conductivity. This study provides a powerful computational tool to understand the multiphysics phenomena in SPS, offering insights for process optimization to achieve targeted microstructures and properties.

Acknowledgement: Research funded by National Science Centre, Poland, project no. 2019/35/B/ST8/03158

Professional Status of the Speaker Senior Scientist
Invitation letter for visa No
Interest in submitting a paper in a special issue of Advanced Engineering Materials (Wiley)

Author

Jerzy Rojek (Institute of Fundamental Technological Research, Polish Academy of Sciences)

Co-authors

Fatima Nisar (Institute of Fundamental Technological Research, Polish Academy of Sciences) Szymon Nosewicz (Institute of Fundamental Technological Research, Polish Academy of Sciences) Marcin Chmielewski (Lukasiewicz Research Network, Institute of Microelectronics and Photonics, Warsaw, Poland) Kamil Kaszyca (Lukasiewicz Research Network, Institute of Microelectronics and Photonics, Warsaw, Poland)

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