30 August 2026 to 3 September 2026
Europe/Berlin timezone

Contamination, Phase Composition and Microstructure of SPS Zr–50%Ti Produced from Powders Obtained by Mechanical Synthesis and Plasma-Based Ultrasonic Atomization

3 Sept 2026, 09:30
20m
Brüssel Saal (Eurogress Aachen)

Brüssel Saal

Eurogress Aachen

3. Oral presentation Field assisted sintering technology/Spark Plasma Sintering FAST/SPS Field assisted sintering technology/Spark Plasma Sintering FAST/SPS

Speakers

Prof. Lucyna Jaworska (AGH University of Krakow, Faculty of Metals Engineering & Industrial Computer Science)Dr Joanna Kowalska (AGH University of Krakow, Faculty of Metals Engineering & Industrial Computer Science)Dr Dorota Tyrała (AGH University of Krakow, Faculty of Metals Engineering & Industrial Computer Science)

Description

Commercial Zr–xTi powders are unavailable because zirconium alloys are difficult to synthesize due to high reactivity and ignition risk. High-zirconium Zr–xTi biomaterials have received limited attention, and the optimal Zr/Ti ratio for medical use is still unclear. Zirconium and titanium show infinite solid-state solubility; however, most research powders are produced by mechanical alloying (MA), which can markedly affect the phase constitution and microstructure of SPS-sintered parts. Here, Zr–50%Ti powder was prepared by two routes—MA and ultrasonic plasma atomization—using the same elemental Ti (APS, 98.5%; 45 µm) and Zr (APS, 99.9%; 45 µm) feedstock. Blends were mixed in a planetary mill (100 rpm, 36 h) with zirconia bowls and balls. Powder purity, morphology and particle size were evaluated, including laser particle-size analysis. MA produced finer particles (average 19.63 µm), whereas the atomized powder showed a bimodal distribution with a larger mean size (34.9 µm). Both powders were SPS-sintered at 1000–1100 °C. Phase composition was assessed by X-ray diffraction and microstructure by SEM; oxygen, nitrogen and hydrogen contamination was quantified in the sintered materials. Overall, MA-derived specimens exhibited more complex phase composition and microstructural features than those obtained from atomized powders. These results indicate that powder-production route is a key driver of structural heterogeneity and impurity uptake in Zr–Ti alloys processed by SPS.

Professional Status of the Speaker Senior Scientist
Invitation letter for visa No
Interest in submitting a paper in a special issue of No interest

Author

Prof. Lucyna Jaworska (AGH University of Krakow, Faculty of Metals Engineering & Industrial Computer Science)

Co-authors

Prof. Janusz Konstanty (AGH University of Krakow, Faculty of Metals Engineering & Industrial Computer Science) Dr Tomasz Skrzekut (AGH University of Krakow, Faculty of Non-Ferrous Metals) Dr Marcin Podsiadło (Łukasiewicz Research Network – Krakow Institute of Technology) Dr Joanna Kowalska (AGH University of Krakow, Faculty of Metals Engineering & Industrial Computer Science) Dr Dorota Tyrała (AGH University of Krakow, Faculty of Metals Engineering & Industrial Computer Science)

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