30 August 2026 to 3 September 2026
Europe/Berlin timezone

Application of field-assisted sintering for diffusion joining of tungsten-based SMART alloys to Eurofer steel for future fusion reactors.

2 Sept 2026, 11:20
20m
3. Oral presentation Field assisted sintering technology/Spark Plasma Sintering FAST/SPS Field assisted sintering technology/Spark Plasma Sintering FAST/SPS

Speaker

Ms Aparna Binu Varghese (Forschungszentrum Jülich)

Description

Robust joints between plasma facing material and the blanket structure are crucial for fusion reactors. This work studies the diffusion joining of W-11.4Cr-0.6Y-0.4Zr(also known as SMART alloy) to the structural material Eurofer steel using FAST/SPS. SMART alloys,- due to their self-passivating properties in oxidizing environments - are promising candidates for reactor walls and they are manufactured by mechanical alloying followed by consolidation using field-assisted sintering (FAST/SPS). However, joining SMART to steel is challenging due to mismatch in coefficients of thermal expansion between tungsten and steel.
FAST/SPS joining of SMART and Eurofer at temperature ≥950℃, pressure of 50Mpa, heating rate of 200K/min and dwell time ≤10 min produces a metallurgical bond with a distinct interdiffusion zone, while joining at temperature ≤950℃ results in minimal reaction. Results of EDX characterization and the presence of pores in the intermetallic layer formed at the bond seam indicate a vacancy driven solid-state diffusion, dominating in the direction of SMART to Eurofer. In addition to the bonding interface, the microstructures of SMART and Eurofer before and after joining are characterized, providing a baseline for subsequent tempering at 760℃. Such a post-bonding heat treatment should help retrieving the microstructure and mechanical properties of Eurofer. Future work for the qualification of joints includes high heat flux tests and mechanical strength tests.

Professional Status of the Speaker Doctoral or Master Student
Invitation letter for visa No
Interest in submitting a paper in a special issue of Advanced Engineering Materials (Wiley)

Author

Ms Aparna Binu Varghese (Forschungszentrum Jülich)

Co-authors

Dr Jie Chen (Forschungszentrum Jülich) Dr Jan Willem Coenen (Forschungszentrum Jülich) Prof. Christian Linsmeier (Forschungszentrum Jülich) Dr Andrey Litnovsky (Forschungszentrum Jülich) Prof. Martin Bram (Forschungszentrum Jülich)

Presentation materials

There are no materials yet.